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GL-XE300/extroot.txt

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OpenWrt 24.x Extroot on XE300
Goal: Use a 512GB microSD card as the routers writable storage (overlay),
single ext4 partition, no data copied from internal flash.
Assumptions (based on your box):
Device: GLiNet XE300
OpenWrt 24.x, fresh flash
SD card in the builtin slot
The card appears as /dev/sda with one partition /dev/sda1
You dont care about any existing data on the card or in the old overlay
1. Insert card & install required packages
Insert the microSD card.
SSH into the router (root@192.168.x.x etc).
Install the packages that make extroot possible:
opkg update
opkg install block-mount kmod-fs-ext4 kmod-usb-storage e2fsprogs
What they do:
block-mount block info, fstab handling, extroot logic
kmod-fs-ext4 kernel driver for ext4 filesystem
kmod-usb-storage makes the SD slot show up as /dev/sda
e2fsprogs gives you mkfs.ext4
2. Confirm the SD card is detected as /dev/sda//dev/sda1
Check dmesg:
dmesg | grep -i sd
On your XE300 you should see something like:
sd 0:0:0:0: [sda] 1000005632 512-byte logical blocks: (512 GB/477 GiB)
sda: sda1
sd 0:0:0:0: [sda] Attached SCSI removable disk
That tells you:
Disk: /dev/sda
Partition already present: /dev/sda1
If you dont see sda1 for some reason in the future, youd need to create a partition—but on your current setup, its there already, so we can jump straight to formatting.
3. Format /dev/sda1 as ext4 for extroot
Were going to erase whatever is on that partition and build a fresh ext4 FS.
mkfs.ext4 -L extroot /dev/sda1
You may get a warning like “contains an exfat file system Proceed anyway? (y,N)”
Answer y
You should see output about creating the filesystem, ending with success and a UUID.
At this point /dev/sda1 is a clean ext4 filesystem labeled extroot.
4. Grab the UUID and create the extroot fstab entry
Ask OpenWrts block layer for info and capture the UUID:
UUID=$(block info | awk -F\" '/sda1/ {print $2}')
echo $UUID
You should see a UUID like:
4851f00e-696b-47d3-a529-82c2aca292db
Now write the minimal extroot config via UCI:
uci set fstab.extroot="mount"
uci set fstab.extroot.uuid="$UUID"
uci set fstab.extroot.target="/overlay"
uci set fstab.extroot.fstype="ext4"
uci set fstab.extroot.enabled="1"
uci commit fstab
Sanitycheck the file:
cat /etc/config/fstab
Expected content (plus the global section):
config global
option anon_swap '0'
option anon_mount '0'
option auto_swap '1'
option auto_mount '1'
option delay_root '5'
option check_fs '0'
config mount 'extroot'
option uuid '4851f00e-696b-47d3-a529-82c2aca292db'
option target '/overlay'
option fstype 'ext4'
option enabled '1'
Note whats not there:
No /rwm mount
No copy of internal overlay
This is intentionally a clean, singleoverlay setup that lives entirely on the SD card.
5. Reboot into extroot
reboot
Let the router come back up and SSH in again.
6. Verify that the SD card is now your root overlay
Run:
df -h
On your working system, you got:
Filesystem Size Used Available Use% Mounted on
/dev/root 4.0M 4.0M 0 100% /rom
tmpfs 58.7M 200.0K 58.5M 0% /tmp
/dev/sda1 468.3G 2.1M 444.4G 0% /overlay
overlayfs:/overlay 468.3G 2.1M 444.4G 0% /
Interpreting that:
/dev/root at /rom → the readonly squashfs from flash (normal)
/dev/sda1 mounted at /overlay → SD card is the writable layer
overlayfs:/overlay mounted on / → your whole root filesystem is now the ROM + SD overlay
Thats exactly what we want: the router is effectively a 468GB OpenWrt box.
Extra checks if you ever want them:
mount | grep sda1
mount | grep overlay
Should show:
/dev/sda1 on /overlay type ext4
overlayfs:/overlay on / type overlay
7. Quick functional test
Just to flex:
opkg install tcpdump
df -h /overlay
Youll see a tiny bump in “Used” on /dev/sda1, confirming packages are being installed to SDbacked overlay, not the tiny internal flash.